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Ferrule Repair

A Solution to Conventional plastic or ceramic Ferrules

Metallic, thin walled sleeves were introduced in 1981.  They are inserted and then expanded, either mechanically, hydraulically, or by a combination of the two, into the existing tube ends.  

Previous attempts to correct tube end erosion and corrosion have included the use of conventional ferrules made of plastic or ceramics.  Such conventional ferrules typically are loose fitting , and normally are cemented or glued in place.  

ferrule

Unlike the tube end sleeve, ferrules cannot return plugged tubes to circulation and cannot restore tube to tube sheet joint strength.  Because of their heavy wall, there is a severe flow reduction and, at the same time, the creation of a phenomenon known as end step erosion.  In many cases, the ferrules have cracked or come loose, and they cannot effectively be installed to the tube outlet ends.  

Choosing the proper alloy is critical in the case of tube sleeve.  Material can be chosen from a range of different alloys.  Selection is based on the existing tube materials, the service of the heat exchanger, and the caused of the tube failures.  Typically, the sleeve alloy selected is superior, but galvanically compatible, to that of the existing tubes.  Options for sleeve material range from copper based alloys to stainless steel to nicked based alloys.


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